Smelting Factory Operations

Furnace monitoring · Vision model anomaly detection · Live camera feeds

● System Online⚠ 2 Anomalies Detected
Furnace Core Temp

1 647 °C

Above nominal
Melt Viscosity Index

0.84

Normal range
IR Hot-spot Count

3

Action required
Vision Model Conf.

97.3%

High confidence
RGB Camera Feed — Furnace Mouth
Live optical view · Zone A · Vision model active
● LIVE

RGB Camera Stream

Camera ID: CAM-RGB-01 · 30 fps · 4K

⚠ Anomaly @ top-left

Model: SteelVision-v3 · Conf: 97.3%

Detected Objects

Molten steel, slag

Surface Anomaly

Crust formation

Brightness Index

0.91 (Normal)

Infrared Camera Feed — Thermal Imaging
IR thermal view · Zone A · 8–14 µm waveband
● LIVE

IR Thermal Camera Stream

Camera ID: CAM-IR-01 · FLIR T1020 · NUC active

🔥 Hot-spot: 1 921 °C

Palette: Iron · Range: 800–2200 °C

Max Temp (IR)

1 921 °C

Hot-spots

3 detected

Avg Melt Temp

1 647 °C

Furnace Temperature History
Core, shell and exhaust temperatures over the selected window
Furnace Load
Operational utilisation
82% Load

Heat Rate

4.2 MW

Tap-to-tap

48 min

Charge Weight

120 t

Electrode Wear

Moderate
Vision Model — Anomaly Log
Recent detections from RGB + IR fusion · SteelVision-v3
Thermal hot-spot — Zone A-North

IR channel · 1 921 °C localised peak · 14:32:07

Critical
Viscosity deviation — Slag surface

RGB channel · Flow pattern irregular · 14:28:41

Warning
Refractory wear — Furnace wall

IR+RGB fusion · Lining thinning detected · 14:15:22

Critical
Electrode arc stability nominal

RGB channel · Arc pattern regular · 14:33:00

Normal
Melt surface area coverage

IR channel · 94.1% melt pool coverage · 14:33:00

Normal
Anomaly Detection by Category
Events in the last 24 hours by type and severity
Vision Model — System Status
Camera health, model inference pipeline and detection accuracy metrics

RGB Camera

● Online

CAM-RGB-01 · 30fps

IR Camera

● Online

CAM-IR-01 · 25fps

Model Version

SteelVision-v3

Deployed 3 days ago

Inference Latency

38 ms

GPU: NVIDIA A100

Precision / Recall

96.1% / 94.8%

Anomaly classes: 7

Frames Analysed

1.24 M today

0 dropped frames